MTA launch event, 2018-06-02

The RRS held a launch event at our private Mojave Test Area (MTA) with the students and staff of UCLA on Saturday, June 2, 2018. The event was overseen by our pyro-op, Jim Gross, with me serving as his apprentice. It was a good day for rocket launching despite the 100 degree temperatures that day. The winds were very low and almost still at certain times.

The horizontal thrust stand was fit checked at the RRS MTA concrete slab. All footplate holes aligned with the 1/2″-13 female anchor bolt holes. The load cell blocks mated up to the adapter plates. Concern was raised about the horizontal stability “wagging” of an alpha rocket if it were fired in the adapter as is. Osvaldo started a design to create an extension on the thrust stand which will better retain the rocket from excessive side loading.

RRS horizontal thrust stand passes fit check at the MTA, new primer coating added for rust protection

UCLA was completing a quarterly course in rocketry which featured the hard work of five student teams building their own amateur rocket using commercial F-class motors of different types.

UCLA students pose at the RRS MTA on June 2, 2018

The RRS was able to inspect each one of these model rockets and ask questions of the team members about its construction and the unique aspects used in their payload and vehicle design. Each of the teams ran flight stability tests at the UCLA wind tunnel to validate their design. Each rocket was fired from a rail launcher and a commercial firing circuit under the supervision of the pyro-op.

Six rockets from five teams at UCLA on display in the group photo (6/2/2018)

Before the flights of the student rockets, a test rocket was flown to check the wind speeds. Results showed low winds so the team flights proceeded. The winds at the launch site in the desert were very low throughout most of the day.

UCLA’s demo rocket to test winds before team flights.

UCLA prepares their custom rail launcher for their model rockets

One team attempted a two-stage rocket using a D-class motor in Stage 2. Results from all rockets were largely good. All were recovered and some were able to be relaunched.

UCLA’s Team Sharky prepare their rocket “Bruce” for his maiden voyage.

Each rocket flew an egg as a payload with a parachute recovery system. Each rocket also included a commercial altimeter chip which relayed the results to display on a cellphone application. Altitudes ranged from 1600 to 2400 feet.

UCLA also was static testing a hybrid motor adapted from commercial products to a design of their own. Two vehicle systems were built and alternately tested with replaceable HTPB-based fuel grain modules. UCLA brought a few nitrous oxide tanks to replenish their oxidizer supply. All seemed to go well, but the results were not good enough to proceed with a flight test as originally scheduled.

Dr. Mitchell Spearrin and Jim Gross oversee the hybrid rocket static firing procedure at the RRS MTA, 6/2/2018

UCLA’s Anil Nair prepares the hybrid motor for static firing at the RRS MTA, 6/2/2018

UCLA’s first of three hybrid motor firings, 06-02-2018

Results from first hybrid motor firing left a white residue around the outside of the nozzle

UCLA did buy two of our RRS standard alpha rockets which were custom painted in the blue and gold colors of the UCLA Bruins. At the end of the long day, UCLA opted not to fly their two RRS standard alphas and save them for another flight. The RRS and UCLA discussed flying an altimeter chip in a vented payload tube on the next UCLA flight of the RRS alpha.

Two RRS standard alpha rockets for UCLA

The RRS already had the micrograin propellant mixture ready so we proceeded with a flight test of our own RRS alpha rocket. We had plenty of daylight left in the summer month of June. For those that stayed at the MTA into the late afternoon, the RRS did conduct a first test of a payload recovery system in a standard RRS alpha rocket. This system was built by RRS president, Osvaldo Tarditti.

Jim Gross and Osvaldo Tarditti load an RRS standard alpha with parachute payload into the launch rails

An RRS alpha with its payload being installed.

Instrumented RRS alpha in the launch rack. A manual switch with red flag is used to arm the system before launch. This keeps the battery from depleting while waiting to launch.

The payload timer is started when the rocket lifts out of the launch rails and the pin is pulled out by the yellow wire tied off to the launch rails.

Despite some problems initializing the payload one the first attempt at the launch rack, the rocket was successfully reset, reloaded and flown. The deployment of a parachute from inside an RRS standard alpha rocket’s payload tube with a successful recovery was the only objective of this flight.

In the still winds, the rocket didn’t drift very far from due west and the orange parachute was very visible against the clear blue afternoon skies once it reached lower altitudes. The alpha rocket booster portion was recovered, but the lanyard holding the nosecone and payload segment tore loose on deployment and was not recovered.

Lanyard failure lost the payload and nose with the timer circuit inside, 6/2/2018

Also, the orange parachute did show signs of localized overheating and melting from the 1-gram black powder ejection charge used to deploy the parachute.

scorching of the parachute from the ejection charge; parachute was still effective

The parachute did deploy fully and significantly slowed the descent of the rocket booster. With the low winds, the rocket did not drift very far downrange and was easily recovered 50 feet from the roadside going out west from the MTA

Osvaldo kneels behind his RRS standard alpha parachute system successfully flown at the MTA on 6/2/2018

I took several photos of the assembly and loading process. Osvaldo has promised to explain the full details of his parachute system and deployment timer. The RRS will definitely reattempt parachute recovery with our alphas and hope to fly again at the next event.

As a final step, we make sure to burn off our residual propellants. Jim Gross set this up near the launch pad and used the firing system already in place at the bunker.

Pyro-op Jim Gross prepares to safely dispose of residual micrograin propellant at the RRS MTA

Residual micrograin propellant safely burns up at the end of the day

At the end of the propellant burn-off, the smoke cloud lazily lingered as it rose away from the site. Taking several minutes to do so, this was a very visual reminder of just how favorable the winds were that day.

minutes later, a spent micrograin propellant smoke cloud slowly drifts away in the low winds at the MTA

If there is anything I have missed or misstated, please let me know.
secretary@rrs.org

The next monthly meeting is this Friday, June 8th at 7:30PM. Discussion of the UCLA event and our next event with LAPD CSP will certainly be on the agenda.

April 2018 meeting

The RRS held its monthly meeting on April 13, 2018 at the Ken Nakaoka Community Center in Gardena. We had a full agenda with the most important item being the 75th anniversary RRS symposium that is coming in only 8 days. We had a prompt start at 7:30pm with Osvaldo calling the meeting to order and giving the reading of the treasury report. We had a full attendance including our new RRS members, Jack, Dylan, Connor, Cooper and Byron from the former Chaminade High School rocketry club. They have been very busy with their solid rocket project. We didn’t have time to add their progress to our agenda, but we hope they’ll give an update at the May meeting.

Bill Janczewski and Chris Lujan just before the April 2018 meeting

The first agenda item discussed the work done by the Aerospace Corporation of El Segundo, California, on March 26th and 27th at the RRS MTA site. RRS member and Aerospace Corporation employee, Drew Cortopassi gave an excellent summary of the work. Aerospace Corporation’s experimental work was a success and we hope that Aerospace may return to use our site to advance their designs. Aerospace Corporation is one of our exhibitors and presenters at the meeting. A fuller discussion of their rocket testing at the RRS MTA will be given at the RRS’s 75th anniversary symposium, next Saturday, April 21st.

Aerospace Corporation tests an experimental solid motor design at the RRS MTA, 3/26/2018.

The next agenda topic was discussing the results from the launch event held last weekend with Florence Joyner Elementary School with the LAPD CSP program. Frank gave an excellent summary and Osvaldo discussed a theory explaining the odd bending of each alpha rocket found at the event. Most alpha rockets come down nearly vertically and burying themselves straight into the hard dry lake bed. At the launch event of April 7th, nearly all of the rocket propellant tubes were bent. Typically, this only happens if the rocket strikes a rock beneath the surface, but it is quite uncommon. Osvaldo’s invention of the Rockextractor proved to be a swift tool for reclaiming found alpha rockets.

Osvaldo’s newest invention, the Rockextractor

As a side note, Frank had mentioned that the USC short film “Rockets in the Projects” covering the November launch event with Grape Street Elementary class and the LAPD CSP program will be screened with other short films at Annenberg Hall on the campus of USC on Wednesday, April 18th. Seating is very limited so those interested in seeing the film should act quickly.

The third agenda topic was about the RRS expanding its roster of licensed pyrotechnic operators (pyro-op’s). We have great support from our current pyro-op’s but the society would benefit from having more. The RRS will be building a training manual that includes the materials mandated by the California Fire Marshal’s office to attain a license in rocketry. This tool will be an effective study tool for members looking to become licensed pyro-ops. At the very least, the training helps spread safe practices in the society. Given the limited time we had at this month’s meeting, we agreed to discuss this topic further at the next month’s meeting in May.

RRS pyro-op manual and training guide

The fourth agenda topic was something that Larry Hoffing discovered. The 2-bit Circus Foundation is a non-profit educational organization dedicated to the next generation of inventors to advance environmental stewardship and spur community engagement. The 2-bit circus has a futuristic arcade in downtown Los Angeles and has reached out to the RRS to be an exhibitor at their next event in Hawthorne, California. The RRS was supportive of this idea and once more details become available we will find a few members to attend the exhibition to help us reach more people at this event for STEAM (Science, Technology, Engineering, Art and Mathematics) education which our shared passion.

Two Bit Circus Foundation – STEAM education

The fifth agenda topic briefly discussed an idea that I have developed a second-stage design that fits with the RRS standard alpha payload tube. With a short segment of 1-1/4″ PVC tubing turned down to fit inside the 1.75″ OD payload tube and machined PVC end cap, a second stage motor with a graphite nozzle can be fired atop of the micrograin booster. A short length of Type-1 PVC round stock was donated to the RRS by Industrial Plastic Supply Inc. of Anaheim, California. There are many plastic suppliers, but not many that offer such a range of plastics in small quantities better suited for experimenters and hobbyists with modest personal budgets. I happily recommend them to all.

Industrial Plastic Supply Inc. – Anaheim, California

An interstage piece is necessary to trigger the second stage after a set time delay. I have designed an umbilical connector piece that uses a 3.5mm audio plug and panel-mount jack as a switch.

3.5 mm audio jack, panel mount

To internally mount the switch at a shallow angle for easy extraction of the plug as the alpha rocket lifts away from the launch rack required a unique plastic piece that Richard Garcia was able to 3D print for me in plastic. The fit check was a success so now I have to get the connector wired and mounted.

two of the umbilical jack mounts, plastic nozzle puck in the foreground

The solid motor grain itself was thought to be simple rocket candy, but other solid propellant types could be tried. Chris Lujan offered to pour a second stage grain for my design. Richard Garcia also offered to make his next motor grain to fit in this standard payload tube size. I have designed most pieces, but some aspects of this design need more work and testing. The RRS would like to encourage our members and our partner organizations to design and fly payloads with our standard alpha rockets which are easy to produce. Time was short so this topic was also tabled for the next month’s meeting as this work evolves.

RRS standard alpha, second stage assembly (work in progress)

The sixth agenda topic similarly had no real time to get into the details. The quarterly progress report of the SuperDosa project had only the RRS ballistic evaluation motor (BEM) to discuss. This workhorse tool will help the RRS accurately determine burn rate with variable nozzle puck sizes. Richard Garcia did turn out a basic set of graphite puck nozzles for the BEM.

RRS BEM graphite nozzle pucks, courtesy of Richard Garcia

The cylinder piece is with Osvaldo once he can find time to machine the bore and pressure ports. The top and bottom plates will be made soon by CNC Specialty Machining of Huntington Beach. This is the same machine shop that did a quality job with milling the S-type load cell adapter blocks for the RRS horizontal thrust stand. Thanks to Matt Moffitt of CNC Specialty Machining which is soon to relocate their business in Huntington Beach next month.

RRS ballistic evaluation motor design concept

The last agenda topic was the last preparations necessary for the RRS symposium coming next Saturday, April 21st. This event will easily be larger than last year’s event with over 400 Eventbrite reservations made just before the meeting. We have a longer list of speakers including new participants such as NASA Goddard Spaceflight Center’s (GSFC) Wallops Island Flight Facility (WFF) in Virginia. We will need all of our members to help us support this event. Please spread the word!

There will be a lot of work in setting up the night before. Members are encouraged to come help set things up at 7PM on the Friday night beforehand, April 20th. Contact Frank Miuccio who is our symposium coordinator if you would like to help.

vicepresident@rrs.org

The RRS meeting went out to the exhibition hall of the Ken Nakaoka Community Center in Gardena. The RRS will have the whole center for our public event and we hope everyone can come. Frank will send me the final agenda with the speaker list and the presentation times. This is an all-day event, but consult the RRS.ORG website for updated information. I plan to make a posting for the RRS symposium soon.

The meeting adjourned as the Ken Nakaoka Community Center closed. Osvaldo did some work for our new members with a clamping assembly to hold their rocket casing in their own horizontal thrust stand to test their full-sized boosted dart motor. Although independently conceived, this work nicely fits with the SuperDosa project and the RRS is glad to have another project to help advance the work of the society and our members.

RRS members stand outside of the Ken Nakaoka Community Center after the meeting with the horizontal thrust stand

If there is anything I have missed or misstated, please email me:
secretary@rrs.org

Our next meeting will be Friday, May 11, 2018. Please come as we will have much to discuss after the symposium and plenty to do in this summer of our 75th anniversary as a society.